Here is a summary of the provided information about the batch cooker in English.
The batch cooker is a simple, steam-heated machine used since the 1940s to process, cook, and dry materials in a single batch.
Primary Uses
Machine Specifications
This process consist of the basic components: raw material pre treatment – batch cooker – high pressure screw press (when fat and oil is present)- decanter/separator oil/tallow clarification – meal handling/cooling/hammermill – condenser/odor control – storage
Mixed meat and bone
and intestines
(cooking and drying
only)
• BC 5,000 = 2,800 kg
• BC 10,000 = 5,200kg
Mixed poultry offal
(offal and feathers
mixed together)
(hydrolyzing and
drying)
• BC 5,000 = 2,600 kg
• BC 10,000 = 5,200kg
Feathers (hydrolyzing
and drying)
• BC 5,000 = 2,400 kg
• BC 10,000 = 4,000kg
(*Note that with a disc
dryer the total capacity
will increase about 30%)
Blood (cooking and
drying only)
• BC 5,000 = 2,000 kg
• BC 10,000 = 4,000kg
Wool and hair from
processing of sheep,
hog (swine)
(hydrolyzing and
drying)
• BC 5,000 = 2,300 kg
• BC 10,000 = 4,600kg
Proven success across 300+ installations worldwide. Discover how ASTW’s turnkey fishmeal and rendering solutions have helped global clients achieve superior efficiency, reduce operational costs, and exceed environmental compliance standards.
ASTW delivered a turnkey fishmeal plant in eastern Thailand, designed for lean fish and marine by-products. The project included full installation, energy-saving systems, and odor control to comply with local environmental regulations. Key Equipment 3-Phase Decanter LTR Disc Dryer Preheater Twin Screw Press WHE
Proven success across 300+ installations worldwide. Discover how ASTW’s turnkey fishmeal and rendering solutions have helped global clients achieve superior efficiency, reduce operational costs, and exceed environmental compliance standards.
Our fishmeal and rendering plants process various raw materials including fish waste and by-products, poultry offal and feathers, beef and pork by-products, mixed animal waste, and seafood processing waste. Each plant is customized for specific material types to ensure optimal processing efficiency and product quality.
Yes, ASTW delivers complete turnkey solutions including engineering design, equipment manufacturing, worldwide shipping, on-site installation, system commissioning, operator training, and ongoing technical support. Our 40+ certified technicians handle projects from concept to full operation across 36+ countries.
We provide comprehensive 24-month equipment warranty, 5-year major component guarantee, lifetime technical support, global spare parts availability, preventive maintenance programs, and 24/7 emergency service. Our service network ensures minimal downtime and maximum plant performance.
Absolutely. Our plants include advanced odor control systems (biofilters, scrubbers, thermal oxidizers), environmental monitoring equipment, waste heat recovery systems, and compliance with international environmental standards including EU, EPA, and local regulations worldwide.
Emergency spare parts are available within 24-48 hours for critical components through our global distribution network. Standard parts ship within 5-7 business days. We maintain strategic inventory locations in Asia, Europe, and Americas to ensure rapid delivery worldwide.
Our plants range from 50 tons/day for smaller operations to 600+ tons/day for large-scale industrial facilities. We design custom solutions based on your raw material volume, product requirements, site conditions, and future expansion plans.
